Full Automatic Exchange C Z Channel Steel Frame Purlin Roll Forming Machine Customized Full Automatic sizes and shape changing C Z Purlin Make Making Machine
Steel Profile C Z purlin is widely used in purlin and metal steel structure building and wall beam.
Also can be assembled into the lightweight roof truss,bracket and other architectural components.
In addition, it can also be used in light industria manufacturing of machinery, such as columns, beams.
Profile drawing for reference:
Standard sepcification: Width from 100-400 mm(4-15 inch) , Thickness from 1-4mm( 15-6 gauge ) , other specail size we can also customized.
Processing Flow
Uncoiling → Feeding And Leveling →Punching/Pre-Shearing→Roll Forming → Auto Cutting →Products Receiving Table
| No. |
Item |
Unit |
Parameter |
Remark |
| 1 |
Material |
Type |
|
GI,GL,G550,Aluminum |
|
| Thickness of Material |
mm |
1.5-3.0mm |
Common Thickness; Adjustable As Customer Requirement |
| 2 |
Material Width |
mm |
As Required |
|
| Coil Weight |
tons |
5T |
|
| 3 |
Production Speed |
m/min |
0-15m/min(common) |
Adjustable; Or High Speed |
| 4 |
Product |
mm |
C80-C300 |
As Customized |
| 5 |
Roller Material |
|
Cr15 |
According to design |
| Roller Stations |
|
16-18 Stations |
According to design |
| 6 |
Driving Type |
|
By Chain or Gear or Gearbox |
| 7 |
Motor Power |
kW |
18.5kW |
According to design |
| 8 |
Brand of Electric Control System |
|
Delta or other brands |
| 9 |
Dimension(L*W*H) |
m |
9600*1200*800mm |
According to design |
| 10 |
Warranty |
Month |
15 months |
|
1. Decolier:
Capacity:8 tons
Coil inner diameter:450-550mm
Feeding width: max 500mm
Structure: welded by the steel plates and profiled bar.
The shrink and expand of coil is automatic , Drive by Hydralic power.
2. Feeding And Leveling Device:
There is an electric button here, which can automatically adjust the feeding width
Leveling rollers: 3 up 4 down
Roller material: Cr15
Roller diameter: 75mm
Feeding width adjustment: automatic by button, Make sure inputted steel sheet straight and neat and then roll forming process could be made accurate
3. Roll Forming And Transmission Device
Rollers material: Cr12 CNC processing heat treatment to HRC: 58-60 ,finish turning
Roller stations: 24 rows , 12 unit roller
stations for C and Z changing.
Shaft material:Shaft material: 40 Cr CNC processing HRC 28-32 ,finish turning and electroplate Drive
by Heavy duty chains: 1.5 inch
4. Hydraulic Cutting Device
Material of blade: Cr12mov quench treatment
Length measuring: automatic encoder measuring,Tolerance of length is 3000mm+- 1.0mm You can manually adjust the cutter to cut different sizes of c/z purlin. You do not need to change new blade and this cutter is easy to operate.
5. Laptop-Type Control System
PLC brand:Delta(Taiwan) PLC, and transducer and touched screen
Encoder brand:Omron
Operating language:English and Chinese(or as requested) You can set the orders on this part,changing product length and quantity,it is really easy to operate,and there are aviation plugs to make it much easier to install the machine while it arrived.
6. Puching Unit With Hydraulic System
Station 1: Pre-Hydraulic shearing Station 2: Bottom center holes punching Station 3: Bottom double side holes punching Station 4: Each side flag holes punching
1.Servo motor
Servo Motors are used throughout many industries and have the following advantages:
1). High efficiency
2). High output power relative to their size More constant torque at higher speed Closed-loop
3). control Quiet operation Highly reliable High ratio of toraue to inertia
4). High acceleration High-speed performance
5). Torque control
6). Smooth running
7). High accuracy
8). Well suited to varving load applications
2.Laptop-type intelligent control system
1). Select domestic high-end leading servo motor brand series - quality, production efficiency, precision leap (production efficiency increased by more than 30%)
2). Upgrade the intelligent control system - more intelligent and superior
3). High-end portable laptop operation - high-end convenience, mobile office, production, more than one step ahead
4). The first self-developed intelligent fast input software in China - liberating tedious input, improving work efficiency, one step ahead, one step faster (saving about 1 hour of working time per day)
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