| After-sales Service: | Free Techinical Support for Life Time |
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| Warranty: | 1 Year |
| Product Type: | Pipe Welding Machine |
| Samples: |
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| Customization: |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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| Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Suppliers with verified business licenses
Audited Supplier The cutting to length line is one of the high-end equipment of our company. The whole production line realizes high automation, high efficiency, labor saving, and produces the best quality products with the fastest speed. Strive for the greatest benefit for customers.
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No.
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Item
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Unit
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Parameter
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Remark
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1
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Material Type
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mm
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PPGL,PPGI
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As Required
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2
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Thickness of Material
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mm
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0.4-1.2mm
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As Required
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3
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Material Width
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mm
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1000-1600mm
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As Required
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4
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Production Speed
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m/min
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0-50m/min
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Adjustable
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5
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Effective Width of Product
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mm
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70mm
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6
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Drive Type
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By Chains
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As required
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7
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Roller Material
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45#
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Chromium plating if necessary
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8
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Motor Power |
kw
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9
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9
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Brand of Electric Control System
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|
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As Required
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10
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Warranty
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month
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12
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| Package List | ||||
| N/M | Item | Unit | Quantity | Remark |
| Part 1 | Hydraulic entry coil car | Set | 1 | |
| Part 2 | Hydraulic de-coiler | Set | 1 | |
| Part 3 | Press and pinch device | Set | 1 | |
| Part 4 | Head cutter | Set | 1 | |
| Part 5 | Transition table | Set | 1 | |
| Part 6 | Side guide device | Set | 1 | |
| Part 7 | Slitting machine | Set | 1 | |
| Part 8 | Loop | Set | 1 | |
| Part 9 | Scrap winder | Set | 1 | |
| Part 10 | Tension stand | Set | 1 | |
| Part 11 | Recoiler | Set | 1 | |
| Part 12 | Hydraulic exit coil car | Set | 1 | |
| Part 13 | Hydraulic system | Set | 1 | |
| Part 14 | Electrical control system | Set | 1 | |
| Spare Part List | ||||
| N/M | Description | Quantity | Materials | Specification |
| 1 | blades | 20 | H13K | 340*220*15 |
| 2 | shim | 20 | 45# | 260*220*1 |
| 3 | shim | 20 | 45# | 260*220*1.1 |
| 4 | shim | 20 | 45# | 260*220*1.2 |
| 5 | shim | 20 | 45# | 260*220*1.3 |
| 6 | shim | 20 | 45# | 260*220*1.4 |
| 7 | shim | 20 | 45# | 260*220*1.5 |
| 8 | shim | 20 | 45# | 260*220*1.6 |
| 9 | shim | 20 | 45# | 260*220*1.7 |
| 10 | shim | 20 | 45# | 260*220*1.8 |
| 11 | shim | 20 | 45# | 260*220*1.9 |
| 12 | shim | 20 | 45# | 260*220*2 |
| 13 | shim | 20 | 45# | 260*220*3 |
| 14 | shim | 20 | 45# | 260*220*5 |
| 15 | shim | 20 | 45# | 260*220*10 |
| 16 | shim | 20 | 45# | 260*220*15 |
| 17 | shim | 20 | 45# | 260*220*20 |
| 18 | shim | 20 | 45# | 260*220*30 |
| 19 | shim | 15 | 45# | 260*220*50 |
| 20 | shim | 10 | 45# | 260*220*100 |
| 21 | spacer | 10 | 45# | 220*120*3 |
| 20 | 45# | 140*65*3 | ||
| 22 | Rubber ring | 1 | ||
| 23 | Woolen felt | 2 | ||
| 24 | Separation washer | 20 | PP | 85*65*10 |
| 20 | PP | 85*65*11 | ||
| 20 | PP | 85*65*12 | ||
| 20 | PP | 85*65*15 | ||
| 10 | PP | 85*65*20 | ||
| 10 | PP | 85*65*30 | ||
| 10 | PP | 85*65*50 | ||
| 10 | PP | 85*65*100 | ||
| 20 | PP | 140*120*10 | ||
| 20 | PP | 140*120*11 | ||
| 20 | PP | 140*120*12 | ||
| 20 | PP | 140*120*15 | ||
| 10 | PP | 140*120*20 | ||
| 10 | PP | 140*120*30 | ||
| 10 | PP | 140*120*50 | ||
| 10 | PP | 140*120*100 | ||
| The Main Configuration Instructions | |
| Name | Brand |
| Electrical components | ZHENGTAI |
| Converter | The sine |
| AC Motor | ZHUOLI |
| Reducer | TAIXIANG |
| Hydraulic system | WUXI WANSHENG |
| Hydraulic valves | BEIJING HUAD |
| Main bearings | HB/WB/LB |
| Production Line Lay Out and Process Flow | |
| Length X Width: 20m X7m | |
| From right to left, they are Uncoiler + coil loading car-Press and pinch device + Head cutter -Side guide device + slitter + Scrap winder-Tension stand-Recoiler +coil loading car | |
| Main technical parameters | |
| Control model | Frequency conversion control |
| Materials | Carbon steel |
| Thickness | 1-4 mm |
| Width | 500-1250 mm |
| Coil I.D. | 508 mm(480-520mm) |
| Coil O.D. | ≤1500 mm |
| Weight | 15 T (max) |
| Slitting blade shaft | Φ220 mm |
| Blade specification | Φ340×Φ220×15 mm |
| Material of blade | H13K |
| Line speed | ≤40 m/min |
| Power of slitter | 45 KW |
| Power of recoiler | 55 KW |
| Quantity of strips (Max) | 3-4mm, 5pieces 2mm, 10pieces 1mm,15 pieces |
| Min slit width | 35 mm |
| Width tolerance | ≤±0.1 mm |
| The direction of whole line | From right to left, the operate table faces the machines |
| Power | 380V/3Ph/50Hz(Customized) |
| Operation people | 1 technician and 2 general worker |
| Color | green ( Customized) |
| Daily production capacity | About 40-50 T |
| Part 1: Hydraulic Entry Coil Car | |
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| Part 2: Hydraulic De-coiler | |
| Structure | Hydraulic expand and shrink to tight the inner hole of steel coils |
| Specification | Φ520max/480min×1250 |
| The max capacity | 15T with hydraulic supporting stand |
| Function | Fixed the coil to achieve unwinding function, with brake. The car makes the inner holes of steel coils aim at the de-coiler center. The hydraulic expand and shrink de-coiler is driven by hydraulic, to tight the inner hole of steel coil. |
| Part 3: Hydraulic Press and Pinch Device | |
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| Part 4: Hydraulic Head Cutter | |
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| Part 5: Transition Table | |
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| Part 6: Side Guide Device | |
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| Part 7: Slitting Machine (45KW AC) | |
| Specification of blades | Φ340×Φ220×15 |
| Material of blades | H13K |
| Electric motor | 45KW frequency conversion control motor to control the speed. Control mode is frequency control. |
| Reducer | cycloidal reducer |
| Function | It equips the side guide device, to achieve positioning strip and stop the jumping of strip. Improve the accuracy of slitting. It can shear actively or passively. To achieve different strip thickness accuracy requirements of slitting |
| Power | 45KW |
| Shaft | Φ220 |
| Material of shaft | 40Cr |
| Part 8: Looper | |
| The roller-table lift up and down by hydraulic: 4000mm(L)X2000mm(W)X6000mm(D) The size of the pit: 4000mm(L)x2000mm(W)x6000mm(D) |
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| Part 9: Scrap Winder | |
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| Part 10: Tension Stand | |
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| Part 11: Recoiler (55KW AC) | |
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| Part 12: Hydraulic Exit Coil Car | |
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| Part 13: Hydraulic System | |
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| Part 14: Electrical Control System | |
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| The scope of supply, Delivery Attached Documentation and Non-supply range |
| 1 . The scope of supply, delivery attached documentation (1)Host device: (E.g. above composed devices) (2)Electronic control device (independent operation table etc. ) (3)Hydraulic pump, and related oil pipes, connectors, etc. (4)With the line, tool accessories Supplied Accessories Lubrication equipment, anchor bolts, common and special tools Hydraulic accessories Hydraulic piping seal (combination washer, O-ring) (5)Operating Instruction(Including schematics and schedules, foundation plans, etc.) (6)Certificate, packing list, attachments schedule 2.Non-supply range (1)Wire wrap pipes and connections and other accessories of installation. (2)Connections wire and related materials from power to control cabinet (3)Grounding accessories and materials (4)Lubricants and grease (5)Machine adjustment horn. |
Our company has passed IS09001 quality control system certification, European CE safety certification. We strictly control quality while improving production efficiency and shortening delivery time. All the machines produced by us need full line test before leaving the factory, we never send problematic equipment to customers. We have full experience of export and know well about the different needs of customers from both developing countries and developed countries, we provided many satisfactory machine proposals to customers in the past years.
The regular package is the nude package, and it will fix the machine very firmly, so as to avoid the displacement of the machine in the process of rough sea transportation.
GENERAL INDUSTRY TECH Developing Co.,Ltd (GEIT GROUP) is a collection of scientific research, development, production, sales, service as one of the comprehensive enterprises. We have our own factory in Tianjin and Botou-Heibei.The factory located in Botou-Heibei, is a factory that committed to designing and manufacturing of different types cold roll forming machines. GEIT GROUP is a professional manufacturer and exporter which is concerned with the design, development and production of cold roll forming machines. The company cooperates with several production factories and associated enterprises. The machines we can manufacture contains: roofing sheet roll forming machine, cz purlin roll forming machine, keel roll forming machine, door system forming machine, ceiling system machine, floor decking machine, stone coated steel roofing sheet machine,anti-condensation felt machine as so on.
Muanual Decoiler:
Compared with our company product, other company product doesn't have the brake, and it will appear the deposition of material.
Guide and Feeding Device:
OURS:
Set stainless steel rollers, two rows of transmission rubber rollers and two nylon pallets are used to assist the transmission of raw materials to prevent scratches on the paint surface of the plate.Otherwise, the service life of the steel plate will be greatly reduced. There are chains or rollers in the lateral orientation device to avoid scratches. With four hand wheels to adjust the width and the position of the feeding material, making it more stable accurate.
OTHERS:
There is a risk that the platform will scratch the color plate paint. In the process of working, the surface of the material will come into contact with the machine, which will easily scratch the paint surface and affect the appearance. The feeding width is not adjustable. When feeding, there is no fixing device, and the material is easy to move, which leads to the failure of forming.Main Frame:
OURS:
Sets up inclined strut and bolster, in order to improve the strength of frame. We use H-shaped steel while other merchants use U-shaped steel.
OTHERS:
Use U-shaped steel, U-shaped steel is unstable and easily damaged during use and transportation.
Shafts:
The shafts we use are all solid shafts. Although the prices of other manufacturers are low, they are all hollow shafts, which are easy to damage and affect the accuracy of products.
Key Notes:
There are such key grooves on the shaft and roller, which are usually used in machines with thick steel plates, such as floor decking forming machine. Because of the strong interaction between the upper and lower rollers, in order to prevent the linear speed of the shaft and rollers from being inconsistent, a key groove is added to avoid the idling of the shaft.Bearing:
The inconsistent linear speed means that the rotating speed of the upper roller is inconsistent with that of the lower roller, which usually leads to the damage of the paint surface of the steel plate or even the breakage of the steel plate. Some company has not equipped the bearings. Its main function is to support the rotation of the upper and lower shafts, reduce the friction coefficient in the movement process, and ensure the rotation accuracy.
Spacer:
We adopt 3-5mm seamless steel pipe, it is firm enough to bear rollers working strengthen. Greatly ensure the stability when machine works. Through lathe processing, the size is accurate and the service life is long.
Suppliers with verified business licenses
Audited Supplier 
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