Basic Info.
After-sales Service
Free Techinical Support for Life Time
Product Type
Pipe Welding Machine
Automatic Grade
Semiautomatic
Screw Design
Double-Screw
Product Name
Pipe Welding Machine
Type
Pipe Forming Machine
Cutting Blade Material
Cr 12 High Grade Steel
Roller Material
45#Steel Chrome Plated
Shaft Material
45# Steel Outer Diameter: 70mm
Control System
PLC(Imported Brand)
Video Outgoing-Inspection
Provided
Key Selling Points
High-Accuracy
Marketing Type
Hot Product 2022
Warranty of Core Components
1 Year
Transport Package
Nude Package
Specification
10000mm*1900mm*1200mm
Product Description
Product Description
The cutting to length line is one of the high-end equipment of our company. The whole production line realizes high automation, high efficiency, labor saving, and produces the best quality products with the fastest speed. Strive for the greatest benefit for customers.
Detailed Photos
Product Parameters
|
No. | Item | Unit | Parameter | Remark |
1 | Material Type | mm | PPGL,PPGI | As Required |
2 | Thickness of Material | mm | 0.4-1.2mm | As Required |
3 | Material Width | mm | 1000-1600mm | As Required |
4 | Production Speed | m/min | 0-50m/min | Adjustable |
5 | Effective Width of Product | mm | 70mm | |
6 | Drive Type | | By Chains | As required |
7 | Roller Material | | 45# | Chromium plating if necessary |
8 | Motor Power | kw | 9 | |
9 | Brand of Electric Control System | | | As Required |
10 | Warranty | month | 12 | |
Package List |
N/M | Item | Unit | Quantity | Remark |
Part 1 | Hydraulic entry coil car | Set | 1 | |
Part 2 | Hydraulic de-coiler | Set | 1 | |
Part 3 | Press and pinch device | Set | 1 | |
Part 4 | Head cutter | Set | 1 | |
Part 5 | Transition table | Set | 1 | |
Part 6 | Side guide device | Set | 1 | |
Part 7 | Slitting machine | Set | 1 | |
Part 8 | Loop | Set | 1 | |
Part 9 | Scrap winder | Set | 1 | |
Part 10 | Tension stand | Set | 1 | |
Part 11 | Recoiler | Set | 1 | |
Part 12 | Hydraulic exit coil car | Set | 1 | |
Part 13 | Hydraulic system | Set | 1 | |
Part 14 | Electrical control system | Set | 1 | |
Spare Part List |
N/M | Description | Quantity | Materials | Specification |
1 | blades | 20 | H13K | 340*220*15 |
2 | shim | 20 | 45# | 260*220*1 |
3 | shim | 20 | 45# | 260*220*1.1 |
4 | shim | 20 | 45# | 260*220*1.2 |
5 | shim | 20 | 45# | 260*220*1.3 |
6 | shim | 20 | 45# | 260*220*1.4 |
7 | shim | 20 | 45# | 260*220*1.5 |
8 | shim | 20 | 45# | 260*220*1.6 |
9 | shim | 20 | 45# | 260*220*1.7 |
10 | shim | 20 | 45# | 260*220*1.8 |
11 | shim | 20 | 45# | 260*220*1.9 |
12 | shim | 20 | 45# | 260*220*2 |
13 | shim | 20 | 45# | 260*220*3 |
14 | shim | 20 | 45# | 260*220*5 |
15 | shim | 20 | 45# | 260*220*10 |
16 | shim | 20 | 45# | 260*220*15 |
17 | shim | 20 | 45# | 260*220*20 |
18 | shim | 20 | 45# | 260*220*30 |
19 | shim | 15 | 45# | 260*220*50 |
20 | shim | 10 | 45# | 260*220*100 |
21 | spacer | 10 | 45# | 220*120*3 |
20 | 45# | 140*65*3 |
22 | Rubber ring | 1 | | |
23 | Woolen felt | 2 | | |
24 | Separation washer | 20 | PP | 85*65*10 |
20 | PP | 85*65*11 |
20 | PP | 85*65*12 |
20 | PP | 85*65*15 |
10 | PP | 85*65*20 |
10 | PP | 85*65*30 |
10 | PP | 85*65*50 |
10 | PP | 85*65*100 |
20 | PP | 140*120*10 |
20 | PP | 140*120*11 |
20 | PP | 140*120*12 |
20 | PP | 140*120*15 |
10 | PP | 140*120*20 |
10 | PP | 140*120*30 |
10 | PP | 140*120*50 |
10 | PP | 140*120*100 |
The Main Configuration Instructions |
Name | Brand |
Electrical components | ZHENGTAI |
Converter | The sine |
AC Motor | ZHUOLI |
Reducer | TAIXIANG |
Hydraulic system | WUXI WANSHENG |
Hydraulic valves | BEIJING HUAD |
Main bearings | HB/WB/LB |
Production Line Lay Out and Process Flow |
|
Length X Width: 20m X7m |
From right to left, they are Uncoiler + coil loading car-Press and pinch device + Head cutter -Side guide device + slitter + Scrap winder-Tension stand-Recoiler +coil loading car |
Main technical parameters |
Control model | Frequency conversion control |
Materials | Carbon steel |
Thickness | 1-4 mm |
Width | 500-1250 mm |
Coil I.D. | 508 mm(480-520mm) |
Coil O.D. | ≤1500 mm |
Weight | 15 T (max) |
Slitting blade shaft | Φ220 mm |
Blade specification | Φ340×Φ220×15 mm |
Material of blade | H13K |
Line speed | ≤40 m/min |
Power of slitter | 45 KW |
Power of recoiler | 55 KW |
Quantity of strips (Max) | 3-4mm, 5pieces 2mm, 10pieces 1mm,15 pieces |
Min slit width | 35 mm |
Width tolerance | ≤±0.1 mm |
The direction of whole line | From right to left, the operate table faces the machines |
Power | 380V/3Ph/50Hz(Customized) |
Operation people | 1 technician and 2 general worker |
Color | green ( Customized) |
Daily production capacity | About 40-50 T |
Part 1: Hydraulic Entry Coil Car |
- The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
- It is driven vertically by hydraulic cylinder with four guide pillars.
- The level movement is driven by cycloid motor.
- The capacity of it can reach to 15Tons(MAX)
- Function:
It is used to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting, motor drives moving. The car is controlled on the auxiliary control panel. Its moving speed is 6-7m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler. | |
Part 2: Hydraulic De-coiler |
Structure | Hydraulic expand and shrink to tight the inner hole of steel coils |
Specification | Φ520max/480min×1250 |
The max capacity | 15T with hydraulic supporting stand |
Function | Fixed the coil to achieve unwinding function, with brake. The car makes the inner holes of steel coils aim at the de-coiler center. The hydraulic expand and shrink de-coiler is driven by hydraulic, to tight the inner hole of steel coil. |
|
Part 3: Hydraulic Press and Pinch Device |
- Hydraulic shovel head, hydraulic power shovel-head ect feeding steel plates.
- Hydraulic pressing & guiding device: Driven by 11KW cycloid reducer motor. Setting manual clutch. Pinch roller pressed by hydraulic cylinders.
- Drive mode using the lower roller drive. The diameter of hydraulic cylinder is: φ100
- Structure: It is welding by steel plates and profiled bar
| |
Part 4: Hydraulic Head Cutter |
- Adopt double type structures, can cut the 4mmX1250 steel plates.
- Blades are 9CrSi material and the up and down clearances is adjustable.
- This device is used to shear the head of coils and make the material go through the slitter very conveniently, and it can also be used to cut the big coils into the small coils.
| |
Part 5: Transition Table |
- 2 m-length table is also used to feed the sheets.
| |
Part 6: Side Guide Device |
- It is composed of the frame, guide roller, adjustment device, movable platform and multi-roller wheel.
- The vertical rollers on the both sides guide the sheet right into the slitter.
- 500-1250mm Both sides of guiding vertical rollers adjust by the motor drives the both ends of the screw.
- The adjusting width is: 500-1250mm.
| |
Part 7: Slitting Machine (45KW AC) |
Specification of blades | Φ340×Φ220×15 |
Material of blades | H13K |
Electric motor | 45KW frequency conversion control motor to control the speed. Control mode is frequency control. |
Reducer | cycloidal reducer |
Function | It equips the side guide device, to achieve positioning strip and stop the jumping of strip. Improve the accuracy of slitting. It can shear actively or passively. To achieve different strip thickness accuracy requirements of slitting |
Power | 45KW |
Shaft | Φ220 |
Material of shaft | 40Cr |
|
Part 8: Looper |
The roller-table lift up and down by hydraulic: 4000mm(L)X2000mm(W)X6000mm(D)
The size of the pit: 4000mm(L)x2000mm(W)x6000mm(D) | |
Part 9: Scrap Winder |
- It used to wind the scarp strips.
- It consists of base, the shaft and plate of scrap material, friction wheel, supporting wheel chain, chain, decelerator and 3Kw motor.
| |
Part 10: Tension Stand |
- The frame welded by steel plates.
- Consist of base ,pre-dividing shaft, bracket, press shaft, hydraulic damp device and hydraulic shaft lifting the press down device. Supporting slices, spacers and etc.
- Function:
It also have the side guide device for finished strips and prevent them from jumping and improve the recoiler quality. To establishing a stretching force with recoilier, to make sure the even quality and tight of steel coils after recoiling. | |
Part 11: Recoiler (55KW AC) |
- Structure:hydraulic expand and shrink model.
- Specification of shaft:Φ520/480minx1250;
- Capacity:P≤15T with hydraulic supporting stand
- 55KW Motor:55KW
- Overall steel plate cantilever structure
- Function:
- It cooperates with the finished steel strips after first pre-dividing and second dividing to insure the even and tight quality of recoiler. Recoiling tension adjustable, Recoiling speed adjustable.
| |
Part 12: Hydraulic Exit Coil Car |
- The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
- It is driven vertically by hydraulic cylinder with four guide pillars.
- The level movement is driven by cycloid motor.
- The capacity of it can reach to 15tons(MAX)
| |
Part 13: Hydraulic System |
- Composed of hydraulic oil pump, pipes, connectors
- Ensure the use of every hydraulic part.
| |
Part 14: Electrical Control System |
- It controls the speed of the whole line. The main operation table can make the whole line change from high to low speed. And it can also make the plate into the machine manually.
| |
The scope of supply, Delivery Attached Documentation and Non-supply range |
1 . The scope of supply, delivery attached documentation (1)Host device: (E.g. above composed devices) (2)Electronic control device (independent operation table etc. ) (3)Hydraulic pump, and related oil pipes, connectors, etc. (4)With the line, tool accessories Supplied Accessories Lubrication equipment, anchor bolts, common and special tools Hydraulic accessories Hydraulic piping seal (combination washer, O-ring) (5)Operating Instruction(Including schematics and schedules, foundation plans, etc.) (6)Certificate, packing list, attachments schedule 2.Non-supply range (1)Wire wrap pipes and connections and other accessories of installation. (2)Connections wire and related materials from power to control cabinet (3)Grounding accessories and materials (4)Lubricants and grease (5)Machine adjustment horn. |
Certifications
Our company has passed IS09001 quality control system certification, European CE safety certification. We strictly control quality while improving production efficiency and shortening delivery time. All the machines produced by us need full line test before leaving the factory, we never send problematic equipment to customers. We have full experience of export and know well about the different needs of customers from both developing countries and developed countries, we provided many satisfactory machine proposals to customers in the past years.
Packaging & Shipping
The regular package is the nude package, and it will fix the machine very firmly, so as to avoid the displacement of the machine in the process of rough sea transportation.
Company Profile
GENERAL INDUSTRY TECH Developing Co.,Ltd (GEIT GROUP) is a collection of scientific research, development, production, sales, service as one of the comprehensive enterprises. We have our own factory in Tianjin and Botou-Heibei.
The factory located in Botou-Heibei, is a factory that committed to designing and manufacturing of different types cold roll forming machines. GEIT GROUP is a professional manufacturer and exporter which is concerned with the design, development and production of cold roll forming machines. The company cooperates with several production factories and associated enterprises. The machines we can manufacture contains: roofing sheet roll forming machine, cz purlin roll forming machine, keel roll forming machine, door system forming machine, ceiling system machine, floor decking machine, stone coated steel roofing sheet machine,anti-condensation felt machine as so on.
Our Advantages
Muanual Decoiler:
Compared with our company product, other company product doesn't have the brake, and it will appear the deposition of material.
Guide and Feeding Device:
OURS:
Set stainless steel rollers, two rows of transmission rubber rollers and two nylon pallets are used to assist the transmission of raw materials to prevent scratches on the paint surface of the plate.Otherwise, the service life of the steel plate will be greatly reduced. There are chains or rollers in the lateral orientation device to avoid scratches. With four hand wheels to adjust the width and the position of the feeding material, making it more stable accurate.
OTHERS:
There is a risk that the platform will scratch the color plate paint. In the process of working, the surface of the material will come into contact with the machine, which will easily scratch the paint surface and affect the appearance. The feeding width is not adjustable. When feeding, there is no fixing device, and the material is easy to move, which leads to the failure of forming.
Main Frame:
OURS:
Sets up inclined strut and bolster, in order to improve the strength of frame. We use H-shaped steel while other merchants use U-shaped steel.
OTHERS:
Use U-shaped steel, U-shaped steel is unstable and easily damaged during use and transportation.
Shafts:
The shafts we use are all solid shafts. Although the prices of other manufacturers are low, they are all hollow shafts, which are easy to damage and affect the accuracy of products.
Key Notes:
There are such key grooves on the shaft and roller, which are usually used in machines with thick steel plates, such as floor decking forming machine. Because of the strong interaction between the upper and lower rollers, in order to prevent the linear speed of the shaft and rollers from being inconsistent, a key groove is added to avoid the idling of the shaft.
Bearing:
The inconsistent linear speed means that the rotating speed of the upper roller is inconsistent with that of the lower roller, which usually leads to the damage of the paint surface of the steel plate or even the breakage of the steel plate. Some company has not equipped the bearings. Its main function is to support the rotation of the upper and lower shafts, reduce the friction coefficient in the movement process, and ensure the rotation accuracy.
Spacer:
We adopt 3-5mm seamless steel pipe, it is firm enough to bear rollers working strengthen. Greatly ensure the stability when machine works. Through lathe processing, the size is accurate and the service life is long.
FAQ
1. What can we do if the machine broken?
A: The machine will be tested before shipment with coil, ensure everything is ready. 2.We will prepare some spare parts along with the machine, ensure our customer can solve the issue in a shortest time.Both the sale person and technician can give you the service overseas and make training for the workers,the sale person can make translation, so that the installation and training will be more clear and easily.
2. Does only one machine can produce one style panel profile?
A: Not Exactly. For wide and double layer making machine, it can produce more than 6 kinds of panels.
3. How long the machine could be made?
A:Normally speaking, the machine would be finished around 45 days. If you need a machine in hurry, we can shorten that period within 30 days.
4. Why your price is higher than others?
A:As we persist on that each factory should put quality at the first place. We spend a lot of time and money in the research and development of equipment and material selection, so that our machine is more automated, more reliable and accurate, and has a higher service life. Our equipment can last for nearly 20 years, and we offer a two-year warranty.
5. Do you have after sales support?
A:Yes, we are glad to support advice. Our technicians avaliable across the world.
6. How to get the quotation?
A:1.Give me the profile drawing and thickness,this is the important.
2.Other spicific requirements is welcome,such as the speed,power and voltage you want.
3. If you don't have your own profile drawing, we can recommend some model types according to your local market standard.
Address:
N0.4 Road, Economic Develop Zone, Botou County, Cangzhou, Hebei, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
GENERAL INDUSTRY TECH Developing Co., Ltd (GEIT GROUP) is a collection of scientific research, development, production, sales, service as one of the comprehensive enterprises. We have our own factory in Tianjin and Botou-Heibei.
The factory located in Botou-Heibei, is a factory that committed to designing and manufacturing of different types cold roll forming machines. GEIT GROUP is a professional manufacturer and exporter which is concerned with the design, development and production of cold roll forming machines. The company cooperates with several production factories and associated enterprises. The machines we can manufacture contains: Roofing sheet roll forming machine, CZ purlin roll forming machine, keel roll forming machine, door system forming machine, ceiling system machine, floor decking machine, stone coated steel roofing sheet machine, anti-condensation felt machine as so on.
Our company has passed IS09001 quality control system certification, European CE safety certification. We strictly control quality while improving production efficiency and shortening delivery time. All the machines produced by us need full line test before leaving the factory, we never send problematic equipment to customers. We have full experience of export and know well about the different needs of customers from both developing countries and developed countries, we provided many satisfactory machine proposals to customers in the past years. Nowaday our machines have already been exported to more than 150 countries and we established long-term and stable cooperative relationship with our clients.
We sincerely hope to establish cooperate with you and be sure to offer high quality roll forming machines and service for supporting your business!
We know well the requirements for the customers from different countries, and have an outstanding export teams who will take care of your requests. Our experts and skilled workers complete the work with great precision. We provide an extensive line of products, including roof and wall panel machine, tile roof machine, purlin forming machine, shutter door machine, floor decking machine and other associated equipment. Our products have been sold worldwide over 100+countries including America, the UK, Australia, India, Sri Lanka South Africa, Tanzania, Nigeria etc.
OUR SERVICE
1. Once we receive your drawing, we will give you some feedback according to our expereince. If there is some mistake in the drawing, we can point it out at the first time. 2. In the production, you can watch the whole prduction by camer if you like. 3. We give two year totally free after sale service and whole life tech support. For indian customer we give whole life free tech and engineering and free installation as we have warehouse and engineer there. Please know a little more about our factroy.
What we can offer?
1. Payment ways: T/T, L/C, OA., Trade Assurance, If you have financial pressure, our company can provide the installment service. You can order one machine with only 500USD at beginning. Then Pay the rest deposit 15 days before delivery. We finished assembling the machines. Balance payment will be paid before loading.
2. Shipping ways: By shipping or truck or train
3. Sample: Can supply you samples for free
4. Delivery time: As usual, Within 30 days after receiving deposit