Production Description
Trapezoidal Roofing Sheet Roll Forming Machine
Trapezoidal roofing sheet roll forming machine is one of the most popular metal building material making machines,it can produce many kinds of trapezoidal tile/panels,like Ag panel or PBR/R panel,which can be widely used in many scenes,like school,gym, warehouse,etc.
Working flow:
| No. |
Item |
Unit |
Parameter |
Remark |
| 1 |
Material |
| Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
| Thickness of Material |
mm |
0.3-0.8mm |
As requirement |
| 2 |
Material Width |
mm |
914-1650 |
As requirement |
| 3 |
Production Speed |
m/min |
Common speed: 0-12m/min |
Adjustment |
| High speed |
As requirement |
| 4 |
Effective Width of Product |
mm |
760-1260mm |
According to drawings |
| 5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
| 6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
| 7 |
Motor Power |
kW |
9.5 |
|
| 8 |
Brand of Electric Control System |
|
Delta or Siemens or Schneider |
Selectable |
| 9 |
Dimension ( L* W * H ) |
m |
8.5*1.45*1.5 |
Based on design |
| 10 |
Warranty |
Month |
15 |
|
| 11 |
Motor Power of shearing machanism |
kw |
4 |
|
| 12 |
Rolling Shaft |
|
45# steel or 40Cr |
As requirement |
| Main Parts: |
| Manual Uncoiler |
1set |
| Feeding Guide |
1set |
| Roll Forming System |
1set |
| Hydraulic Cutting unit |
1set |
| Control system |
1set |
1.Decoiler
The first is the decoiler, which is divided into three categories - manual, electric and hydraulic. Generally speaking, if the customer has no special requirements, we generally recommend a manual decoiler as a standard configuration. Because the manual decoiler has a low cost, it is more economical and practical. The configuration is sufficient for the trapezoidal tile making machine.
2.Guide feeding device
Stainless steel rollers, two rows of transmission rubber rollers and two nylon pallets are used to assist the transmission of raw materials to prevent scratches on the paint surface of the plate.
With four hand wheels to adjust the width and the position of the feeding material, making it more stable accurate.
3.Main roll forming machine
Split forming type: roller stations will be more than 20 rollers so it need a larger space.The product is much better flatter and more beautiful.
4.Rolling shaft and roller
The shafts we use are all solid shafts. Although the prices of other manufacturers are low, they are all hollow shafts, which are easy to damage and affect the accuracy of products.The roller we chosen is made from hard chromium to improve hardness, prevent abrasion, anti corrosion and increase of service life.
5.PLC control system
The touch screen is Delta, easy to operate, high in accuracy, and can design various parameters and functions.
The control button is Schneider. If there is no touch screen, then if a button is broken, then no PLC can be used. The electronic contacts in our buttons are made of silver, which has better conductivity, accuracy and long service life. The default language of the panel is Chinese/English, it can also be customized into other languages according to customers' needs.
Each wire is marked with a number or letter, which is convenient for installation and corresponds to each other. It is very neat and beautiful to be tied up with wire ties. The aviation plug is used to integrate the lines together, thus avoiding the clutter of interface wires.And our aviation plug is inside the box, which can better protect the aviation plug. It is very troublesome to repair or replace the aviation plug.
6.Shearing Mechanism
Hydraulic cutter: The cutter with four guide pillars has higher accuracy, longer service life and higher relative price than the cutter with two guide pillars. Our shear heads are bolted with standard parts, which is convenient for replacement and maintenance after a long time of use.
7.hydraulic station
The motor of hydraulic station is a Chinese standard brand with good quality and long service life, which can reach more than ten years. Since the establishment of our company, no customer has ever reported that the motor is damaged. It seems that the cost of the motor is very low, but if other motors with poor quality are used, once they are damaged, the accessories are very small, but the postage is very expensive, and you have to wait for the mailing time, which will delay your work.
8.Products receiving table
It is welded with square pipes, and there are rollers on it to protect the paint surface of the sheet. It is necessary to manually put the sheet on it.
Company Profile
General Industry Tech Hebei Developing Co.,Ltd is a comprehensive enterprise integrating scientific research, development, production, sales and service. GEIt Group is a very professional manufacturer and exporter, involved in the design, development and production of various roll forming machines. Our company has cooperative relations with several production factories and joint ventures. On the premise of strictly controlling the quality, at the same time, improve the production efficiency, shorten the delivery time, and ensure that customers can complete the orders on time, in quality and quantity. All the machines we produce need to be tested before leaving the factory. We will never send defective equipment to customers to ensure that the pictures and videos are consistent with the machine you will receive.
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